Ceramic ball mill is a kind of ball mill which is mainly used to process some materials that require low iron content. During the operation of the traditional ball mill, some steel powder will inevitably be produced due to the collision between the steel ball and the liner, therefore the composition of the material will be polluted, so the ceramic ball mill adopts a lining plate made of ceramics and a grinding media made of ceramics to ensure that the composition of the material is not affected by the loss of the grinding media during the operation of the ceramic ball mill.
Ceramic ball mill is a kind of ball mill which is mainly used to process some materials that require low iron content. During the operation of the traditional ball mill, some steel powder will inevitably be produced due to the collision between the steel ball and the liner, therefore the composition of the material will be polluted, so the ceramic ball mill adopts a lining plate made of ceramics and a grinding media made of ceramics to ensure that the composition of the material is not affected by the loss of the grinding media during the operation of the ceramic ball mill. The ceramic ball mill is characterized by good wear resistance and corrosion resistance. These characteristics make the ceramic ball mill widely used in the coating industry, ceramic industry, pyrotechnics, and mineral processing, glass-fiber industries, etc. Tongli has provided 12 sets of ceramic ball mills to China Jushi group, an internationally renowned fiberglass enterprise, site visits are available.
Ceramic ball mill is consisted of the following parts: the shell, sliding shoes, Bearing bush, trunnion, girth gear, pinion, liners, diaphragm, grinding media, transmission, lubrication system, cooling system.
Mill Shell:The foundation of the sCeramic ball mill, the mill shell, is a cylindrical structure made of premium-grade steel. Tongli heavy machinery is equipped with a large annealing furnace of 6.5x6.5x20m and a 6.5x6.5x20m large sandblasting room, which can conduct overall heat treatment and sandblasting on the ball mill to ensure the service life and appearance of the ball mill.Trunnion: The trunnion (hollow shaft) of the Ceramic ball mill is a steel casting manufactured in our metal casting workshop. It mainly plays the role of supporting and connecting the shell, it is the passage for the material to enter and exit. When the ball mill is operating, the trunnion is floating on the bearing bush with the aid of the forced high pressure lubrication system.
Bearing Bush: Ceramic ball mill bearing bush ensures the smooth rotation of the ball mill and empowers the ball mill to maintain optimal grinding conditions. It is equipped with a forced lubrication system and also cooling system. It has alloy surface and 3 rolling rods on the bottom to make sure when the ball mill trunnion moves, the position of the bearing bush can be adjustable.
Transmission connection:Tongli’s ceramic ball mill is equipped with a transmission connection, which is welded on the cylinder and machined together with the ball mill shell on our 5x18m CNC controlled horizontal lathe to avoid assembly errors and ensure the concentricity of the ball mill.Girth Gear: The ceramic ball mill girth gear is a large gear ring encircling the ball mill, usually mounted on the shell of the ball mill. It is driven by a pinion gear, and together they form the primary drive unit to rotate the ball mill. The girth gear is casted and machined Tongli, the quality is assured.
Hood Cover: The discharge hood of the ceramic ball mill is installed at the discharge end of the ball mill, and there is a screen inside. After grinding, the material with a qualified size will enter the discharge hood through the screen and enter the next process. There is a vent on the upper part of the discharge hood, and a discharge funnel on the lower part.
Diaphragm: The ball mill Diaphragm (compartment plate) is fan-shaped plate or bow-shaped grate plate fixed in the ceramic ball mill with bolts. Its function is to divide the ball mill into two or more chambers, the material moves to the next compartment through the openings on the grate plate. The function of the compartment plate is to prevent the grinding media running from one compartment to another compartment, so that the materials can be reasonably finely ground.
Liner: The function of the liner is to protect the shell of the ball mill and the trunnion, some special-shaped liners can also design to lift the grinding media to a certain position. According to the shape of the liner, it can be divided into flat liner, beaded liner, corrugated liner, ribbed liner, stepped liner, etc.
Ball mill transmission: Central drive ball mill refers to the arrangement of the driving mechanism for the mill. In a central drive configuration, the motor and gearbox are positioned at the center of the mill, usually between the grinding chamber and the mill shell. This design is in contrast to an edge or end drive configuration where the motor and gearbox are situated at one of the ends of the mill. Central drive transmission systems typically involve a motor that powers a gearbox, which then transfers the rotational energy to the mill's main shaft. The central drive design can provide advantages in terms of power distribution and efficiency compared to other drive arrangements. It can also offer better control over the mill's operation.
PLC control system: A PLC is a digital computer-based system that is designed to control various industrial processes automatically. In the context of a ball mill, a PLC is used to monitor and control parameters such as temperature, rotation speed, air flow, fuel flow, and other critical variables that affect the performance of the ball mill and the quality of the products being processed.
Ceramic liner:Ceramic liner: Ceramic liner is a material mainly made of alumina (AL2O3), which is sintered at a high temperature of 1700°C. There are five types of liner used in Tongli ceramic ball mill, namely straight brick, inclined brick, straight half brick and inclined brick. Half and thin bricks. The ceramic liner provided by Tongli is alumina corundum ceramics with a hardness above HRA85 and wear resistance 271.5 times that of wear-resistant manganese steel. The toughened ceramic formula ensures that the ceramic is not easy to break, and the unique spherical design and high-quality buffer layer can resist the impact of large materials. The back of the ceramic liner is equipped with an acid and alkali resistant rubber plate, which can resist weak acid and weak alkali.
Ceramic grinding media: The grinding medium adopts alumina ceramic balls, which have good wear resistance, high temperature corrosion resistance, high rigidity, strong impact resistance, and are not easy to break during the grinding process, ensuring that the composition of the raw materials is stable and the color of the raw materials is not affected by the grinding medium. Due to the smooth surface of the ceramic grinding ball, the grinding efficiency is usually higher compare to tradition ball mill such as raw material ball mill and slag ball mill.
Structure design: The material is directly fed into the coarse grinding chamber in the barrel of the ceramic ball mill with the feeding chute in the feeding device, and the material is crushed under the impact grinding action of the grinding body (steel ball) with a large average diameter, and is crushed to a certain particle size through the gap between the coarse sieve plates of the compartment plate, enter the combined compartment plate, and the grinding body of the coarse grinding compartment is blocked by the compartment plate.
Advanced manufacturing Equipment: Tongli has over 100 set of large-scale mechanical processing equipment, especially a 5.3x18-meter fully numerically controlled horizontal lathe to ensure the processing accuracy and concentricity of the ball mill.
Heat treatment: Tongli heavy machinery is equipped with a large annealing furnace of 6.5x6.5x20m and a large sandblasting room, which can conduct overall heat treatment and sandblasting on the ball mill to ensure the service life and appearance of the ball mill.
Process Control: Tongli has its own metal casting foundry, starting from the raw material to the finished product, Quality in every detail, from start to finish.
Lubrication system: Tongli ball mill is equipped with force lubrication system, there is an oil station equipped for the transmission part, another oil station for the gearbox to ensure smooth operation and prolong service life of the ball mill.
Cooling system: The main bearing bush is equipped with a water cooling system, and a cooler is also installed in the lubrication system to forcibly cool the lubricating oil.
Transmission connection: Tongli’s ball mill is equipped with a transmission connection, which is welded on the cylinder and machined together with the ball mill shell to avoid assembly errors and ensure the concentricity of the ball mill.
Note: * Mill diameter refers to the inner diameter, while the mill length refers to the effective grinding length.
Modern intelligent processing base integrating R&D, production and sales.
Zhejiang Tongli Heavy Machinery Manufacturing Co., Ltd (Formerly known as Tongxiang Coal&Mining Machinery Factory) established in year 1958 is a member of the Chinese National Building Material Machinery Association. Tongli is on the vendor list of designated production enterprise of the Ministry of Coal Industry. ISO9001、ISO14001、ISO45001 certified, accredited as High-tech & new technology enterprise of Zhejiang Province. With 65+ years of experience, Tongli has earned first class R&D and manufacturing capabilities, dedicated to provide satisfactory manufacturing equipments for global customers.
After years of development, there are more than 650+ sets of heavy machinery manufacturing equipments in our workshop, some of them are as follows:
One of the largest equipment in our factory, the maximum processing diameter is 12 meters, and the maximum processing length can reach 26 meters. This Lathe is specially crafted for processing mega cylinders.
One of the super-large equipment in our factory, the maximum processing height can reach 6 meters, and the maximum processing diameter can reach 12 meters, which ensures that the accuracy of the cylinder flange can reach the required level.
Workbench effective size: 4000*12000mm;
Gantry Width: 4900mm;
Processing height: 4000mm;
Three angled milling heads, square ram;
Load-bearing 350 tons;
CNC system: SIEMENS 840D.
Workbench effective size: 3000*8000mm;
Gantry width: 4100mm;
Spindle speed: 2000RPM
Workbench effective size: 2000*4000mm;
Processing Width: 2800mm;
Processing Height: 1100mm;
Full-CNC milling heads；
Workbench effective size: 4500x5000mm
Processing Length: 14000mm;
Processing Height: 5000mm;
CNC system: SIEMENS 840D.
Workbench effective size: 5000x5000m;
Processing Length: 11000mm;
Processing Height: 6300mm;
|65+ years of experience
Founded in 1958 Tongli is a leading company specialized in the design and manufacture of complete ball mill systems in the global market.
Tongli ball mill can hanle a wide range of materials, including raw materials, cement clinker, and additives, making is highly versatile for different cement production.
Tongli held independent intellectual property rights, developed core technologies of mechanical, and electrical systems provide high reliability at all events.
Tongli ball mill, its quality is time proven and well recognized by global customers, all the metal castings are produced in our foundry we provide one step solution to fabricaction and metal casting.
What is the difference between ceramic ball mill and raw material ball mill?
The first difference between the ceramic ball mill and the raw material ball mill is the difference in the grinding media. The grinding parts of the ordinary ball mill are cast steel, while the ceramic grinding medium is white corundum bricks and white corundum balls to avoid iron pin impurities during production.The second difference between the ceramic ball mill and the ordinary raw material ball mill is the difference in working time. Generally, the ball mill is a continuous mill, that is, the material is fed while the material is discharged, and the fineness is determined by the length of the ball mill. The ceramic ball mill adopts an intermittent working method, and there is a clear time limit for feeding and discharging. The longer the raw material is ground in the drum, the finer and more uniform the finished product will be.The third difference between the ceramic ball mill and the ordinary raw material ball mill is the difference in the loading capacity. The ceramic mill has a larger loading capacity, so it consumes more power.
What is the difference between Open-circuit and closed-circuit ball mill?
Closed-circuit grinding refers to that in the grinding operation, the material is fed into the mill and then classified after one grinding, the ore with unqualified particle size is returned to the mill for regrinding, and the ore with qualified particle size is sent to the next stage. The closed-circuit mill has a high crushing rate, and the quality of the obtained product is high. At the same time, the output of the closed-circuit production is relatively large, but its disadvantage is that the production process is relatively complicated and the input cost is high.The production process of the open circuit mill is relatively simple, and the input cost is low. And its disadvantage is that it has low production efficiency, because the qualified fine powder cannot be removed in time, so it produces a large energy consumption during production.
What is the difference between ball mill and vertical roller mill?
Both ball mills and vertical roller mills plays a vital role in the cement grinding plant. Ball mills are versatile and cost-effective, suitable for various materials and simple to maintain. On the other hand, vertical roller mills offer superior energy efficiency and particle size control, making them ideal for cement and ore grinding applications. The choice between the two depends on specific requirements, budget constraints, and technical expertise.
How to install A Ball mill?
The first step of ball mill installation is to Install the base frame of the ball mill. The base installation uses a large number of metal partitions as base pads, prepare metal partitions with different thicknesses in advance for backup. After the base is installed, the worker can adjust the position of the base and the number of partitions according to the actual situation, the width of the partition cannot be less than 80mm, and the external exposed part should exceed at least 10mm In order to move the baffle, after the location of the baffle is determined, a welding operation is required. After the ball mill chassis is installed, it is necessary to accurately measure the levelness and level of the chassis with a spirit level and a tracking instrument.